第一篇：Wal-Mart 新增FCCA工廠質(zhì)量管理體系驗廠（大全）

Wal-Mart 新增FCCA工廠質(zhì)量管理體系驗廠

目前Wal-Mart驗廠新增項目FCCA,所有Wal-Mart供應商都要通過FCCA的審核，F(xiàn)CCA的結果以打分的形式，60分以上為合格，F(xiàn)CCA即為Wal-Mart對工廠的質(zhì)量體系要求，F(xiàn)CCA驗廠標準：

Factory Quality System工廠的質(zhì)量體系

1.0 Factory Facilities and Environment工廠設施和環(huán)境 3 t1 Y;T9 y9 s

1.0.1 There is sufficient lighting on: Production, revising, finishing, inspection, packing and loading

areas? 足夠的照明上：生產(chǎn)，返工，加工，檢驗，包裝及裝載的區(qū)域？

1.0.2 The facility maintains clean and organized production, finishing and packing areas.工廠保持清潔和有組織的生產(chǎn)，加工和包裝領域。

1.0.3 Facility has separate inspection area with inspection table and proper ventilation.工廠有單獨的檢驗區(qū)與檢驗臺并且適當?shù)耐L設備。

1.0.4 Facility has documented pests/mildew and moisture control program, which includes frequent

inspections.（In-house or 3rd party）

工廠已記錄害蟲/霉菌和濕度的控制程序，其中包括經(jīng)常巡查。（在公司內(nèi)部或第三方）

1.0.5 No broken windows or leaking roofs that may result to product contamination was observed

during audit.沒有打破窗戶或屋頂漏水，可能導致產(chǎn)品污染的觀察審核期間。

1.0.6 Factory has metal detecting unit.（Scoring will not apply（N/A）if factory does not need this

machine.）工廠有金屬檢測單位。

1.0.7（Critical）Factory implements strict sharp tools control procedure to prevent scissors, knives, blades, broken glasses and needles to be mixed with product.（重要）工廠實行嚴格的尖銳工具控制程序，以防止剪刀、刀、刀片、碎玻璃和針頭，以混合的產(chǎn)品。

1.0.8 Factory has back-up power supply available.“Generator” 工廠有后備電力供應?！鞍l(fā)電機”

1.1 Machine Calibration and Maintenance機器校準和維護

1.1.1 Factory machines and equipments are appropriate to produce Wal-Mart products.工廠的機器和設備是適合的生產(chǎn)沃爾瑪?shù)漠a(chǎn)品。

1.1.2 Factory has documented system and procedure for scheduled equipment cleaning and repairs.工廠有文件體系和程序，預定設備清洗和維修。

1.1.3 Factory machines and equipments appear to be clean and in good running condition.工廠的機器和設備顯示是清潔和良好的運行狀態(tài)。

1.1.4 Machines, equipments and tools are properly labeled with date of last maintenance/calibration

and schedule.機器、設備和工具有適當?shù)臉俗R最后維修/校準日期及進度表。

1.1.5 Machines, equipments and tools that needs to be repaired are properly labeled to avoid accidental

use.機器、設備和工具需要維修時有標識以避免意外使用。

1.1.6 Factory has proper, clean and organized storage area of critical tooling（i.e.injection moulds）

with labeled shelves.工廠有適當?shù)?，清潔的和有組織的存儲區(qū)域的關鍵模具（即注射模）與標識的貨架上。

1.1.7 Factory has proper documentation and updated inventory of machines, tools, spare parts and

equipments.工廠有適當?shù)奈募透聨齑鏅C器、工具、零部件和設備。

1.1.8 Factory has maintenance team with suitable skill level and equipments to perform necessary repair

and calibration on machines.工廠維修團隊與合適的技術水平和設備，以履行必要的維修和校準的機器上。2.0 Quality Management System質(zhì)量管理體系

2.0.1 Factory has established Quality Management System that is appropriate to their products and

procedures.工廠建立適合產(chǎn)品和程序質(zhì)量管理體系。

2.0.2 Workers & Supervisors are familiar to these quality policies and objectives.工人與主管所熟悉的這些質(zhì)量的政策和目標。

2.0.3 Factory has documented customer complaint system and documented recall program.工廠已記錄了顧客投訴體系，并記錄召回計劃。

2.0.4（Critical）Factory QC team is independent from Production division.（重要）工廠QC團隊是獨立于生產(chǎn)部門。

2.0.5 Production management and QC team discuss and work together in solving Quality issues/ concerns.（Documented）生產(chǎn)管理和QC團隊討論和共同努力在解決質(zhì)量問題/關注的問題。（記錄）

2.0.6 Factory has systems and procedures in place to control the risk of physical, chemical and

biological contamination that may damage the product and personnel as well.工廠有制度和程序能控制物理、化學和生物污染風險，可能會損害產(chǎn)品和人員。

2.0.7 Factory conducts risk assessments to identify hazards from chemicals, raw materials, process

equipments and tools.工廠進行風險評估，以識別危險化學品、原材料、工藝設備和工具。3.0 Incoming Materials Control進料控制

3.0.1 Proper first in-first out（FIFO）system on materials are practiced.物料實施先進先出（FIFO）體系。

3.0.2 Factory has procedures for quality inspection on incoming raw materials, accessories and

components.工廠有對進倉原物料、配件和部件質(zhì)量檢驗的程序。

3.0.3 Incoming and outgoing material quantities are monitored and documented.進料和出貨的物料的數(shù)量進行監(jiān)測和記錄。

3.2.4 Factory has specifications for purchased materials.工廠有采購物料規(guī)范。

3.2.5 Factory has documented process and reference samples that ensure incoming raw materials conform

to specifications.工廠有文件程序和參考樣品以確保進倉原料符合規(guī)格。

3.2.6（Critical）Factory has proper system on material segregation to avoid accidental contamination

from rejected items.（重要）工廠已適當?shù)膶ξ锪细綦x體系，不合格的項目隔離以避免意外污染，3.2.7 Factory properly separate good quality items from rejects and identifies non-conforming

（rejects）materials for replacement.工廠適當隔離良品（不良品）,并確定不良品（拒絕）更換。

3.2.8 Facility's storage areas have sufficient lighting, well ventilated and clean surrounding.廠房的存儲區(qū)域周圍有足夠的照明、通風和清潔。

3.0.9 Materials, components and accessories are properly stacked and identified with tags / labels

and off the floor.材料、部件和配件的妥善堆放并有標記/標簽并與地板隔離。

3.0.10（Critical）Chemicals and maintenance substances are properly marked and stored to prevent

risk of contamination.（重要）化學品和維修的物質(zhì)妥善標識和儲存，以防止污染的風險。

3.0.11 Color relevant materials such as fabrics, genuine leather and synthetic PU/ PVC, trims and

accessories are sorted by lot numbers.顏色有關的材料如布料、真皮及合成聚氨酯/聚氯乙烯、裝飾及配件按批號儲存。4.0 Process and Production Control過程和生產(chǎn)控制

4.0.1 Does factory have work area only for Product Development? 工廠是否有產(chǎn)品開發(fā)工作區(qū)？4.0.2 Does factory PD study and apply product safety features, evaluates patterns, moulds and samples

during product design and development?

在產(chǎn)品設計和開發(fā)工廠產(chǎn)品開發(fā)的研究與應用是否有產(chǎn)品安全功能、評估模式、模具和樣品？4.0.3 Does Product development includes packaging design and tests that conforms to industry standard

（ISTA）產(chǎn)品開發(fā)包括包裝設計和測試以確保符合行業(yè)標準（ISTA）.4.0.4 Does factory PD perform assembly time-study on product and develop easy ways to use for consumer

benefit? 工廠產(chǎn)品開發(fā)在產(chǎn)品執(zhí)行組裝時間研究，產(chǎn)品開發(fā)和簡便的方法使用的消費者受益呢？

4.0.5 Factory has documented Production procedures at each stage of operation.工廠有每一個階段的運作生產(chǎn)程序文件。

4.0.6 Factory has documented Quality procedures at each stage of operation.工廠有每一個階段的運作質(zhì)量程序文件。

4.0.7 Does factory conduct Pre-production meeting prior to start of production?

工廠是否實施進行生產(chǎn)前的預產(chǎn)會議？

4.0.8 Are production and quality supervisors present during Pre-production meeting?

目前在預產(chǎn)會議有生產(chǎn)和質(zhì)量主管？

4.0.9（Critical）Are critical quality and safety checks reviewed, identified, and actions for

improvement documented during Pre-production meeting?

（重要）是至關重要的質(zhì)量和安全檢查、審查，確定，并采取行動加以改進記錄在預產(chǎn)會議？

4.0.10 Does factory conduct “pilot-run”, review product quality against specification sheet and

document results with corrective actions prior to production?

工廠是否進行“試運行”,檢討對產(chǎn)品質(zhì)量的規(guī)格表和文件在糾正行動之前生產(chǎn)？

4.0.11 Is quality of item acceptable on current production?（Check 3 or 4 completed products from

production floor）.質(zhì)量是可以接受的項目就目前的生產(chǎn)呢？（從生產(chǎn)區(qū)檢查3或4個成品）.4.0.12 Was in house lab-testing performed on current production?（Request for test copies）

內(nèi)部實驗室測試是否實施當前生產(chǎn)測試？（要求測試的副本）

4.0.13 Does factory QC compare first piece samples with approval sample and specification sheet?

工廠QC是否比較首件樣品抽樣檢驗和批準的規(guī)格表？

4.0.14 Are there adequate approved samples, first piece samples, reference samples and work

instructions to provide workers with proper guidelines?

是否有足夠的核準樣品、首件樣品、參考樣品和為工人提供適當?shù)淖鳂I(yè)指導書？

4.0.15 Does factory use defective/ reject samples to demonstrate examples of common defects?

工廠使用有缺陷的/不合格樣品是否普遍例子？

4.0.16（Critical）Does Quality Control have authority to stop production if quality of products did

not meet specification?

（重要）如果產(chǎn)品質(zhì)量不符合規(guī)格質(zhì)量控制是否有權停止生產(chǎn)？

4.0.17 In-line inspections（IPQC）are performed by QC at every operation process.在巡檢（IPQC）所執(zhí)行品管在每一個操作過程。

4.0.18 Does factory use statistical process control（SPC for quality）?

工廠使用統(tǒng)計過程控制？（質(zhì)量統(tǒng)計分析）

4.0.19 Factory QC inspects per standard AQL or as per industry standards.工廠品管檢驗按照標準AQL或按照工業(yè)標準。

4.0.20 Factory performs 100% functionality check on final products?

工廠最終產(chǎn)品實施100%功能性確認？

4.0.21 Does factory use corrective actions and root cause analysis methods?（Please provide examples）

工廠是否使用的糾正措施和根本原因分析方法呢？（請?zhí)峁├樱?/p>

4.0.22 Does factory have guidelines in place to ensure packaging is correct for product?

工廠是否有指南以適當確保包裝是正確的產(chǎn)品？

4.0.23 Does packing area have enough space to perform packing functions properly? Is it clean and

organized?

包裝區(qū)是否有足夠的空間用來履行包裝職能？它是清潔和有組織的？

4.0.24 Packed cartons are stored in enclosed area not exposed to sunshine and wet weather.包裝紙箱都儲存在封閉區(qū)域內(nèi)沒有暴露于陽光和潮濕天氣。

4.0.25 Does factory track and document on-time ship performance?

工廠是否有跟蹤和文件準時出貨職能？

4.1 Suppliers and Sub-contractors供應商和分包商

4.1.1 Does factory have a documented supplier selection and approval process?

工廠是否有供應商選擇和批準過程文件？

4.1.2 Does factory track, evaluate and document material's supplier reliability（performance）?

工廠是否跟蹤、評價和文件物料供應商的可靠性（效能）?

4.1.3 Does factory have an established, documented quality procedure and does factory evaluate, monitor

sub-contractor quality performance and reliability?

工廠是否有建立質(zhì)量記錄的程序和工廠評估、監(jiān)測分包商的質(zhì)量性能和可靠性呢？5.0 In-House Lab-Testing內(nèi)部實驗室-測試

5.0.1 Does factory perform in-house lab testing and are facilities appropriately equipped?

工廠是否執(zhí)行內(nèi)部實驗室測試和配備適當設施？

5.0.2 All gauges and test equipments have valid calibrations.所有量規(guī)和測試設備有效校準。5.0.3 Testing manuals of various industry standards are available as reference.各種行業(yè)標準測試手冊是可作為參考。

5.0.4 In-house Lab Technicians are properly trained to perform testing functions.在內(nèi)部實驗室的技術人員受過適當訓練的執(zhí)行測試功能。

6.0 Final inspection最終檢驗 "

6.0.1 Does factory QC performs final inspection and documents it?

工廠QC是否執(zhí)行最終檢驗和文件？

6.0.2 An approved sample or reference sample with packing list and shipping marks are available as

reference for factory QC.已核準的樣品或參考樣品與包裝清單和嘜頭，可作為工廠品管參考的。

6.0.3（Critical）Failed inspections are properly corrected prior to final inspection by customer.（重要的）失效檢驗得到適當糾正在客戶最終檢驗。

6.0.4 Factory does not ship goods unless subjected to release procedures from customer.工廠不出貨的貨物除非從客戶獲得豁免的程序。

7.0 People Resources and Training人力資源和培訓

7.0.1（Critical）Factory conducts, documents, maintains on-job training for all personnel, or conducts

pre-hire testing of skilled workers prior to hiring.（重要）工廠進行、文件、保持對在職培訓的所有人員或進行崗前技能培訓。7.0.2 Factory conducts and documents technical training programs for Electrical/ Mechanical Engineer,Machinist, QA Auditor and Lab Test Technician.工廠進行和文件的技術培訓計劃電動/機械工程師，機械師，質(zhì)量保證審計員和實驗室測試技術員。

7.0.3 Records of trainees and all regular personnel with corresponding performance records are kept

and maintained.記錄學員及所有工作人員定期與相應的業(yè)績記錄，保存和維修保養(yǎng)。

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第二篇：FCCA質(zhì)量驗廠培訓(原創(chuàng))

質(zhì)量驗廠培訓

1.公司質(zhì)量方針：質(zhì)量第一，信譽第一。

2.公司質(zhì)量目標：產(chǎn)品外觀質(zhì)量符合國際合格級要求以上，鉛鎘溶出量符合本廠內(nèi)控指標及輸出國要求，一次檢驗合格率95%以上。

3.QC完全獨立于生產(chǎn)，生產(chǎn)中，如發(fā)現(xiàn)質(zhì)量問題，QC有權停線。

4.工廠有顧客投訴體系及產(chǎn)品召回程序。

5.工廠已取得ISO9001證書和ISO14001證書

6.工廠實施物料先進先出（FIFO）體系

7.所有計量設備已及時校驗。

8.現(xiàn)場的原材料、半成品、成品、合格品、不合格品、待處理品均要有標識卡，保證其可追溯性。

9.工廠在生產(chǎn)前必須進行產(chǎn)前會議。

10.工廠有進行“試生產(chǎn)”，根據(jù)產(chǎn)品規(guī)格明細檢討產(chǎn)品質(zhì)量，并記錄在生產(chǎn)前的糾正行動。

11.工廠QC根據(jù)客戶簽樣和產(chǎn)品規(guī)格表來制定首件樣品。

12.每一個操作過程都有QC執(zhí)行巡檢

13.工廠QC檢驗是按照AQL抽樣檢驗標準（2.5、4.0）

14.員工上班時間不可佩戴珠寶首飾。

15.刀片、剪刀有嚴格的收發(fā)控制，現(xiàn)場的刀片、剪刀必須綁好。

第三篇：Walmart驗廠工作總結

Walmart驗廠工作總結

2009年3月3日，Walmart的兩名審核員來我公司驗廠，時間為半天。

一、審核內(nèi)容

1、審閱資料。包括：工資、考勤、消防、培訓、合同、員工檔案、安全等，此次的審核重點在工資、考勤、培訓、安全等方面，由于時間的問題對工資、考勤的審核雖然用時較少，但發(fā)現(xiàn)的問題卻不少。

2、進車間檢查。審核人員對生產(chǎn)現(xiàn)場管理很滿意。

3、員工訪談。共抽選25名員工進行訪談，雖員工的回答較為一致，但對公司的某些方面包括對月薪或時薪、最低工資、加班時間等認識不清楚。

二、存在的問題

1、建立化學品清單

2、消防培訓資料要有全體員工的簽名即全員參加

3、勞動合同約定的是月薪而不失計時工資

4、員工手冊中未規(guī)定晚婚假期的具體時間、晚育假、陪產(chǎn)假、年假

5、建立工傷恢復判定程序（如從員工的生理和心理分析判斷能否上崗）

6、車間化學品品名標示不正確

7、法定假日的工資未支付（中秋節(jié)、國慶節(jié)、元旦等）

8、停工待料期間的工資要支付

9、加班工資的計算基數(shù)低于當?shù)刈畹凸べY標準。4.88元/小時

10、員工加班時間到23：03分

11、新員工的紙制考勤填寫不規(guī)范，完全不符合做此考勤表的目的。不允許打勾表示出勤，應寫明具體上下班時間

12、資料中代簽名情況較多，要及時改善

13、考勤工資問題?？记诤芄べY的計算不符。①有些加班沒有計算②工資計算依據(jù)的出勤天數(shù)和考勤不符

三、進一步整改意見

根據(jù)存在的問題，提出具體的整改的措施，并分配到個人，按時完成整改，并進行模擬審核。

6、車間化學品品名標示不正確

7、法定假日的工資未支付（中秋節(jié)、國慶節(jié)、元旦等）

8、停工待料期間的工資要支付

9、加班工資的計算基數(shù)低于當?shù)刈畹凸べY標準。4.88元/小時

10、員工加班時間到23：03分

11、新員工的紙制考勤填寫不規(guī)范，完全不符合做此考勤表的目的。不允許打勾表示出勤，應寫明具體上下班時間

12、資料中代簽名情況較多，要及時改善

13、考勤工資問題?？记诤芄べY的計算不符。①有些加班沒有計算②工資計算依據(jù)的出勤天數(shù)和考勤不符

第四篇：FCCA驗廠簡介

FCCA驗廠,FCCA認證,生產(chǎn)能力評估,FCCA簡介

什么是FCCA驗廠評估

沃爾瑪（Wal-mart）新推行的FCCA驗廠全稱為：Factory Capability & Capacity Assessment，即工廠產(chǎn)量及能力評估，其目的是審核工廠的產(chǎn)量及生成能力是否符合沃爾瑪?shù)漠a(chǎn)能和質(zhì)量要求。

Wal-mart FCCA驗廠內(nèi)容是什么？

Wal-mart FCCA驗廠主要內(nèi)容包括以下幾個方面：

1、Factory Facilities and Environment工廠設施和環(huán)境

2、Machine Calibration and Maintenance機器校準和維護

3、Quality Management System質(zhì)量管理體系

4、Incoming Materials Control來料控制

5、Process and Production Control過程和生產(chǎn)控制

6、In-House Lab-Testing內(nèi)部實驗室測試

7、Final inspection最終檢驗

Wal-mart FCCA驗廠文件清單(部分）

1.員工培訓程序, 培訓計劃, 培訓記錄 Training procedure, Training Schedule, and Training records

2.蟲害控制程序及檢查記錄 Pest control procedure and pest inspection records

3.鋒利金屬工具控制程序及記錄 Sharp tools control procedure, sharp tools issue and return records

4.危害分析(物理的，化學的，微生物的等)程序及記錄 Risk analysis and management procedure(physical, chemical, microbiological)and risk control and inspection records

5.設備清潔及維修程序，維修計劃及記錄 Production machine clean and maintaining procedure, maintenance schedule, and maintenance records

6.質(zhì)量手冊(含質(zhì)量方針政策)，程序文件，記錄，報告 Quality manual, all kinds of procedure, reports and records

7.客戶投訴處理程序 Customer complaint handling procedure

8.產(chǎn)品召回程序 Product recall procedure

9.原材料倉庫控制程序及記錄 Incoming material warehouse inventory control procedure and inventory records

10.產(chǎn)品開發(fā)控制程序及記錄 Product development procedure and records

11.試產(chǎn)控制程序及記錄 Pilot run control procedure and records

12.產(chǎn)品測試規(guī)定及記錄 Product in-house lab testing instruction and testing reports

13.SPC（統(tǒng)計制程管制）程序及記錄 SPC instruction and records

14.功能測試規(guī)定及記錄 Product function testing instruction and records

15.糾正預防措施程序及糾正預防措施報告 Correction and preventive action procedure and CAP reports

16.供應商選擇及認可程序, 供應商定期評估程序及報告 Supplier assessment and approval procedure and records

17.客戶驗貨報告 Client product inspection report

18.原材料品質(zhì)檢查標準及記錄 Incoming material inspection instruction and specification and records

19.制程品質(zhì)檢查標準及記錄 In-process inspection instruction and specification and records

20.成品品質(zhì)檢查標準及記錄 Final inspection instruction and specification and records

怎樣成為沃爾瑪Walmart的供應商：

Wal-mart對供應商的要求

●所提供的商品必須質(zhì)量優(yōu)良，符合中國政府及地方政府的各項標準和要求。

●所提供的商品價格必須是市場最低價。

●必須提供全部的企業(yè)帶樣品。

●首次洽談或新品必須帶樣品。

●有銷售紀錄的增值稅發(fā)票復印件。

●能夠滿足大批訂單的需求。在接到沃爾瑪訂單后，如有供應短缺的問題，應立即通知。連續(xù)三次不能滿足沃爾瑪訂單將取消與該供應商的合作關系。

●供應商必須通過道德評估（ES Audit）、反恐評估（GSV）和產(chǎn)能產(chǎn)量評估（FCCA）,出貨時也要通過ITS的質(zhì)量評估。

●供應商不得向采購人員提供任何形式的饋贈，如有發(fā)現(xiàn)，將做嚴肅處理。

另外，沃爾瑪鼓勵供應商采取電子化手段與其聯(lián)系。

Wal-mart FCCA驗廠著重點

需要有關于沃爾瑪walmart FCCA驗廠重點、沃爾瑪walmart FCCA驗廠注意事項、如何通過沃爾瑪walmart FCCA驗廠等方面的信息，請您與我們聯(lián)系。

第五篇：FCCA工廠生產(chǎn)能力評估驗廠程序

FCCA工廠生產(chǎn)能力評估驗廠程序、內(nèi)容

要求提供資料：

1．工廠簡介

2．營業(yè)執(zhí)照

3．質(zhì)量手冊

4．操作規(guī)程

5．組織結構

6．崗位職責描述

7．質(zhì)量會議記錄

8．產(chǎn)前會議記錄

9．生產(chǎn)計劃及生產(chǎn)進度表

10．供應商管理

11．生產(chǎn)工序流程圖

12．文件控制程序

13．來料檢驗規(guī)范及記錄

14．生產(chǎn)作業(yè)指導書

15．客戶投訴記錄

16．糾正預防措施

17．生產(chǎn)設備清單

18．生產(chǎn)設備保養(yǎng)維修記錄

19．計量器具校準記錄

20．測量儀器的檢驗書

21．測試程序、記錄

22．不合格品的控制程序、記錄

23．首件樣品評估確認程序

24．員工培訓記錄（上崗、技能）

25．外發(fā)產(chǎn)品檢驗報告

26．27．產(chǎn)中檢驗報告 出貨檢驗報告